Int J App Pharm, Vol 17, Issue 2, 2025, 142-152Original Article

QBD-DRIVEN STABILITY INDICATING RP-HPLC METHOD DEVELOPMENT AND VALIDATION FOR THE ESTIMATION OF NINTEDANIB ESYLATE

SANJAY DINKAR SAWANT, JYOTI BHAGWAN TANGDE*

Department of Pharmaceutical Chemistry, Sinhgad Technical Education Society’s, Smt. Kashibai Navale College of Pharmacy, Pune, Maharashtra, India
*Corresponding author: Jyoti Bhagwan Tangde; *Email: jyotitangde@gmail.com

Received: 05 Nov 2024, Revised and Accepted: 16 Dec 2024


ABSTRACT

Objective: The present research work focuses on evaluation of Nintedanib esylate (NTB) with development and validation of Reverse Phase High-Performance Liquid Chromatography (RP-HPLC) method pertaining to quality by design-based force degradation study.

Methods: A two-level, two-factorial design has been used with predetermined design specifications using design expert software. The RP-HPLC method was developed with isocratic mode using a C-18 column at a 392 nm detection wavelength.

Results: The calibration curve was found to be linear with R² = 0.9996. Retention Time (RT) was obtained at 6.14; Limit of Detection (LOD) and Limit of Quantitation (LOQ) were found to be 1.4121 μg/ml and 4.2790 μg/ml, respectively. Relative Standard Deviation (RSD) for intraday precision was 1.799% and for interday precision 1.563%, respectively. Degradation studies found out the drug is susceptible to acidic, oxidative, and photolytic conditions, while the drug was found to be stable in thermal and alkaline conditions.

Conclusion: The resulting method holds potential for application in routine analysis of nintedanib esylate in capsule formulation in compliance with International Council for Harmonization (ICH) guidelines.

Keywords: Degradation, Design expert, Factorial design, ICH guidelines, Nintedanib esylate


INTRODUCTION

Nintedanib (NTB) is chemically ethane sulfonic acid; methyl (3Z)-3-[({4-[N-methyl-2-(4-methylpiperazin-1-yl) acetamido] phenyl} amino) (phenyl) methylidene]-2-oxo-2, 3-dihydro-1H-indole-6 [1]. NTB is an oxindole derivative having methyl ester, which undergoes ester hydrolysis in vivo [2]. It is a BCS-II drug with poor solubility and high permeability [3], commonly used in the treatment of pulmonary fibrosis and Non-Small Cell Lung Cancer (NSCLC) [4]. NTB is a tyrosine kinase inhibitor and acts by inhibiting platelet-derived growth factor receptors, fibroblasts, and vascular growth factors, also interferes with cell proliferation and cell differentiation [5]. This drug was first approved by the US FDA in october 2014 for the treatment of Idiopathic Pulmonary Fibrosis (IPF). It has been found to improve the patient's quality of life by slowing down the forced vital capacity [6]. The National Institute for Health and Care Excellence (NICE) endorses nintedanib in IPF, where the forced vital capacity anticipates 50-80%. However, data conducted from Asia in 2023 indicates 50% of people stop taking NTB in IPF within 12 mo because of its adverse effects [7].

Quality by Design (QbD) is a systematic approach that begins with a predetermined design specification and emphasizes the product and process understanding with quality risk management [8]. Over the last decades, the QbD approach has been involved in pharmaceuticals with the issuing of ICH Q8 (R2) guidelines. ICH Q8 (R2) guidelines state the implementation of structured and organized methods for the determination of factors affecting the process. It is also known as Design of Experiments [9, 10]. The Analytical Quality by Design (AQbD), according to ICH Q14 highlights the summary of performance characteristics for intended purposes. AQbD ensures the robustness and cost-effectiveness of the method, which is applicable throughout the product lifecycle [11, 12]. The current study utilizes the QbD approach with a 2-level, 2-factorial design for RP-HPLC method development and for stability studies of nintedanib esylate using design expert software.

The analytical methods reported for NTB to date include the RP-HPLC method [13, 14], HPLC stability-indicating method [15], QbD-based impurity studies by LC-MS [16], stability-indicating RP-HPLC method [17], Ultra High Performance Liquid Chromatography coupled Mass Spectrometry (UHPLC-MS/MS) [18], stability study by RP-HPLC [19], HPLC-UV in rat plasma [20], RP-HPLC in rat plasma [21], and High-Performance Thin Layer Chromatography coupled Mass Spectrometry (HPTLC MS-MS) [22, 23]. Literature survey reveals that only two stability studies have been reported so far. Out of which, Pasquini et al. have performed QbD-based simultaneous estimation of nintedanib and related impurity profiling. While Purnachand et al. have performed a simple stability study for nintedanib. None of these methods focuses on the implementation of QbD analysis for stability parameters. Therefore, a new RP-HPLC method with a forced degradation study based on a two-level, two-factorial quality-by-design approach for the evaluation of NTB has been attempted.

Fig. 1: Structure of NTB esylate

MATERIALS AND METHODS

Materials

NTB (purity 99.96%), a yellow, crystalline solid powder, was obtained as a gift sample from Chemsar Research Centre, Pune, India. Nintedanib (Ofev) 100 mg as a capsule dosage form manufactured by Boehringer Ingelheim Ltd. was purchased from a retail pharmacy in Pune. Methanol, acetonitrile, and ethanol of HPLC grade were procured from Merck Life Sciences, Mumbai. Ammonium formate buffer and triethylamine analytical grade were obtained from Research Fine Chemical Industries, Mumbai.

Instrumentation and chromatographic conditions

The C18 analytical column, waters XBridge, (4.6×250 mm id with particle size 5 µm), UV detection at 392 nm, 20 µl** injection volume, 1.00 ml/min flow rate, and ambient temperature for 10 min run time.

Methods

Recognition of quality target product profile (QTPP)

NTB capsule dosage form was recognized as QTPP, based on literature surveys and previous studies. From QTPP elements, CQA elements were decided [24].

Critical quality attributes (CQA) Retention time, tailing factor, and theoretical plates were chosen as CQA [25].

Experimental design: (22 full factorial design)

Two-level, two-factorial designs were employed using design expert software. Independent variables were selected as the composition of the mobile phase and the pH of the buffer. The mobile phase consists of (acetonitrile: ammonium formate buffer) ranging from 70-90% v/v. Likewise, the range of pH for the aqueous phase was selected from 4 to 6 and the flow rate was constant at 1 ml/min. The dependent variables were selected as retention time (X), theoretical plates (Y), and peak asymmetry (z). Software gave 4 runs for the experiment. After completion of the above trials, optimization was performed based on desirability value. Desirability is an objective function that ranges from zero limits to one. The numerical optimization was used to find the maximum desired function. The desirability value is completely dependent on how closely the lower and upper limits are set relative to the actual optimum. Calculation and data analysis was executed by design expert software, 8.0.6 Stat-Ease Inc [26, 27].

Risk assessment

The ishikawa diagram (fish-bone) diagram was examined to identify the possible risk factor which affects retention time, resolution, and sensitivity of method [25].

Preparation of phosphate buffer

The 0.6306 g of ammonium formate buffer was added in sufficient water to produce 1000 ml; it was sonicated, and pH 6 was adjusted using triethylamine.

Preparation of stock solutions

The 10 mg of NTB was added in 10 ml of methanol to get a 1000 µg/ml concentration. From this 0.1 ml solution was further diluted to make 10 ml using methanol to get 10 µg/ml of NTB esylate.

Detection wavelength

From the standard stock solution further dilutions were performed using methanol and scanned over the range of 200-400 nm. Drug showed considerable absorbance at 392 nm.

Chromatographic procedure

Chromatographic separations were accomplish using C18 analytical column, HPLC system with Waters X-Bridge (4.6× 250 mm id. 5µm particle size), isocratic mode having 20 µl** injection volume, 1.00 ml min-1 Flow rate, Run time 10 min.

Preliminary analysis of drug

The colour of NTB was compared with reported characters mentioned in the drug bank. Melting point was found to be 244 °C. NTB was found to be soluble in water, methanol, acetonitrile, and dimethyl sulfoxide.

RESULTS AND DISCUSSION

Trials given by design expert software

A total of 4 runs suggested by the software with a 2-level (low to high) 2-factorial design was employed. Having a mobile phase, acetonitrile: ammonium formate buffer (70:30, 90:10 at pH 6 and 90.10: 70.30 at pH 6).

Optimized trials based on desirability function suggested by software

The optimized trials based on desirability value for individual response shown in table 1.

Table 1: Optimized trials suggested by software based on desirability value

S. No. Amount of ACN: buffer (ml) Buffer pH Flow rate (ml/min)

RT

(Min)

Tailing factor Theoretical plates Desirability
1. 70:30 6 1 6.140 1.134 10877 0.976

Fig. 2: Optimized plot for desirability

Table 2: Runs and their results (optimized mobile phase)

S. No. Mobile phase (Acetonitrile: Amm. formate buffer) Buffer pH RT (min) Asymmetric factor Theoretical plates
1. 70.30 6.00 6.14 1.134 10877
2. 90.10 6.00 4.62 1.235 4624
3. 90.10 4.00 4.72 1.862 7893
4. 70.30 4.00 6.3 1.998 9844

Optimized chromatographic conditions

Mobile phase: Acetonitrile: Ammonium formate buffer (70:30 v/v) at RT 6.140, theoretical plates: 10877, and tailing factor: 1.134, pH 6. The C18 analytical column, 20 µl** injection volume, 1.00 ml/min flow rate, and ambient temperature for a 10 min run time.

Effect of independent variables

After applying experimental design, suggested Response Surface Linear Model was found to be significant; model terms are given in table 3.

Fig. 3. Shows a graphical representation of the amount of acetonitrile (A), the pH of the buffer (B), and the flow rate (C), which is constant at 1 ml min-1. Graph 3 a) shows a change in pH of buffer showed a slight change in retention time (X), and an increase in the amount of acetonitrile showed a decrease in retention time. 3b) shows a decrease in pH of buffer had a synergistic effect on response (Y), while an increase in the amount of acetonitrile showed a decrease in the asymmetric factor. Graph 3c) shows that a decrease in pH of buffer shows an increase in the number of theoretical plates, and an increase in the amount of acetonitrile shows an increase in response (Z).

a)

b)

c)

Fig. 3: 3D plot for effect of A: Mobile phase composition and B: pH of buffer on a) Retention time, b) Asymmetric factor and c) Theoretical plates

Table 3: Summary of dependent variable with model terms and equation

S. No. Dependant variable Model equation P value R2value
1. Retention Time (X) +5.445 0.005 0.90
2. Asymmetric Factor (Y) +1.5572 0.005 0.77
3. Theoretical Plates (Z) +8309.50 0.005 0.79

Analytical method development

Chromatographic conditions were optimized using a two-level, two-factorial design. The method Sensitivity, solubility, cost of solvents, and method applicability were also considered while selecting media and sample preparation. Peak area and RT of NTB with medium at the specified wavelength were compared with reference standards.

Fig. 4: A typical spectrum for NTB

The optimized chromatogram shows a retention time of 6.140 min, as shown in fig. 4, without decomposition during the analysis. HPLC method validation was performed with the following specifications given in table 4.

Table 4: System suitability parameters

S. No. Parameter’s Observations
1. Retention time (RT) 6.140 (min)
2. Peak area 125642
3. Theoretical plate 10877

Analytical method validation

Calibration study (Linearity)

For performing the linearity study, NTB stock solution was prepared by adding 10 mg of NTB in 10 ml of methanol, and further dilutions were performed using the mobile phase. The final solution was sonicated for 5 min, with linearity from 10 to 60 µg/ml. The calibration curve was plotted and found to be linear with R² = 0.9996. Details are in table 5 [28].

Selectivity

To perform selectivity, NTB formulation (Ofev) 100 mg was used. About 10 capsules of NTB formulation 12.04 mg (10 mg) with excipients were transferred in a volumetric flask to make up 10 ml volume using methanol. Retention time and peak parameters were compared with the NTB. A chromatogram was recorded at RT of 6.141 min, area 527322, asymmetric factor 1.134, and theoretical plates were found to be 8307. Results concluded that formulation excipients do not interfere in the separation of drugs using the mobile phase [29].

Table 5: Result of linearity

S. No. Concentration (µg) Peak area Peak properties Retention time Asymmetric factor Theoretical plates
1 10 527322 6.140 1.136 10532
2 20 1054644 6.142 1.134 10511
3 30 1531966 6.141 1.136 10628
4 40 2109288 6.140 1.135 10022
5 50 2636610 6.141 1.134 10100
6 60 3163932 6.140 1.134 10996
Slope 52875.06 Six replicates
Standard error 22625.31

(n=6, n-number of observations)

Fig. 5: Calibration curve of NTB

Sensitivity

The method’s sensitivity was determined by calculating LOD and LOQ, which were found to be 1.4121 μg/ml and 4.2790 μg/ml, respectively.

Accuracy

Accuracy was performed at 3 different levels, i. e., 80, 100, and 120%. It was carried out by preparing 3 solutions of 32, 40, and 48 μg/ml concentrations. Results showed recoveries of NTB ranges from 99.96 to 100.18%, shown below in table 6.

Precision

The precision was performed using six replicates of 40 µg/ml solution. RSD was found as 1.9559% and 1.865% for intraday and interday precision. Results of precision comply with the ICH guideline. The details are shown in table 7.

Specificity

Chromatogram of NTB in capsule formulation, Ofev (having label claim 500 mg) results showed peak with RT at 6.14 min. Resolution of the drug was very efficient, and detection of wavelength was carried out at 392 nm. The peak characteristics of the formulation were collated with the standard; results show an adequately resolved peak without the interference of the excipient.

Repeatability

System precision was performed with six repeated injections of nintedanib standard solution, and the % RSD of the replicates was calculated. Results are given in table 8 [30].

Table 6: Accuracy results of NTB

S. No. Concentration μg/ml Peak area (mAU*min) Found concentration μg/ml % Recovery
1. 32 1713034.4 31.99 99.96
2. 40 2141293 39.99 99.98
3. 48 1284775.8 48.09 100.18

(n=3, n-number of observations)

Table 7: Precision study result for nintedanib by RP-HPLC

S. No. Concentration in μg/ml Intraday Interday
1 40 2022764 2022127
2 40 2058789 2063037
3 40 2085402 2048450
4 40 2004769 2028080
5 40 2102524 2108990
6 40 2045975 2074711
Average 2053370 2057565.8
Standard deviation 36945 32176.8
% RSD 1.799 1.563

(n = 6, ±n-number of observations, % RSD-percentage relative standard deviation, the results are shown as mean±SD 0.80)

Table 8: Repeatability results of NTB

S. No. Concentrations μg/ml Peak area (mAU*min)
1. 40 2114506
2. 40 2094506
3. 40 2114519
4. 40 2107632
5. 40 2164506
6. 40 2112294
Average 2117993.8
Standard deviation 21905.7
%RSD 1.034

(n=6, n-number of observations, % RSD-percentage relative standard deviation, the results are shown as mean±SD 0.99)

Robustness

A robustness study was performed with deliberate changes in experimental conditions at 3 different levels. The chromatogram was evaluated with variation of mobile phase composition, flow rate, wavelength, and pH. No change in RT of the chromatogram (10 μg/ml) solution indicates the method is robust, and the results are given in table 9.

Table 9: Robustness result

S. No. Parameters Responses Parameters Responses
Acetonitrile: Buffer (V/V) RT (min) Wavelength (nm) Peak area (mAU*min)
1. 69 31 6.043 389
2. 70 30 6.14 391
3. 71 29 6.239 393
Average 6.141 Average
SD 0.080 SD
RSD 1.303 RSD
Flow Rate (ml/min) RT (min) Buffer pH
1. 0.9 6.271 5.8
2. 1 6.14 6
3. 1.1 6.026 6.2
Average 6.146 Average
SD 0.1001 SD
RSD 1.629 RSD

(n=3, n-number of observations, % RSD-percentage relative standard deviation, the results are shown as mean±SD 0.50)

Stress degradation studies

We also conducted stress degradation studies using the AQbD approach. Dependent variables were selected as retention time and peak area, while independent variables were selected as storage conditions and sampling days. The 3D plots for desirability and the effect of independent variables are shown in fig. 6 and 7.

Acid hydrolysis

According to conditions suggested by the software shown in table 10, to perform acid hydrolysis, approximately 1 ml of stock of NTB was prepared, followed by the addition of 1 ml of 1 N HCl, then refluxed for 30 min at 40 °C/60 °C for 1 to 5 sampling days. A 50 μg/ml solution was prepared from the above solution, and a 0.30 μl solution was injected into the HPLC system to record the chromatograms for the sample stability study.

Results of hydrolysis by 1 N HCl at 40 °C and 60 °C

The percentage degradation of NTB for day 1 at 40 °C was found to be 3.7% and at 60 °C, 4.32%. For day 5 at 40 °C, 5.95%; at 60 °C, degradation was found to be 7.11% in an acidic condition, which is within acceptable criteria (NMT 10%). The extra peaks were eluted at retention times of 5.112 min, and the chromatogram is shown in fig. 8a.

Alkali degradation

Approximately 1 ml of NTB stock solution was added, along with 1 ml of 1 N NaOH, and the mixture was refluxed for 30 min. at 60 °C. A 50 μg/ml solution was prepared, and 0.30 μl was injected into the HPLC system, and chromatograms were recorded. According to the conditions and trials suggested by software with the correct desirability function for alkali degradation, studies of hydrolysis by 1 N NaOH at 40 °C and 60 °C show no degradation as the drug is basic in nature. No extra peak was observed in the chromatogram, as shown in fig. 8b.

Peroxide degradation

In 1 ml of NTB stock solution, 1 ml of 20% hydrogen peroxide (H2O2) was added at 25 °C to 60 °C for 30 min for days 1 to 5. The resulting solution was diluted to create 50 μg/ml; 0.30 μl was injected in HPLC, and chromatograms were recorded to study sample stability. Software given condition shown in table 11.

Results of oxidation studies by 20 % H2O2 at 25 °C and 60 °C

The % degradation of NTB for day 1 at 25 °C was found to be 54.063% and at 60 °C 66.84%. For day 5 at 25 °C, 61.15%, and at 60 °C, 74.42% in the oxidative condition. The extra peaks were eluted at 2.56 and 12.32 in the given run time. Chromatogram shown in fig. 8c.

Table 10: Software-given conditions for acid degradation studies

S. No.

Storage condition

temp in C

Sampling time (Days)

RT of NTB

(min)

Peak area of NTB

(mAU*min)

RT of DP1

(min)

Peak area of DP1(mAU*min) % Degradation
1. 60.00 1.00 6.140 2522708 5.112 113902 4.32%
2. 40.00 5.00 6.141 2479732 5.112 156878 5.95%
3. 60.00 5.00 6.140 2449147 5.111 187463 7.11%
4. 40.00 1.00 6.140 2539055 5.112 97554.60 3.7%
Standard peak area of NTB 50ug/ml: 2636610

Table 11: Software given condition for peroxide degradation studies

S. No.

Storage condition

temp in C

Sampling in time

(days)

RT of NTB (min) Peak area of NTB (mAU*min) RT of DP1 (min)

Peak area of DP1

(mAU*min)

RT of DP2 (min)

Peak area

of DP2 (mAU*min)

% Degradation
1 60.00 1.00 6.140 874163 2.564 153321 12.321 122189 66.845
2 25.00 5.00 6.140 1024171 2.563 110753 12.321 101241 61.156
3 60.00 5.00 6.140 674321 2.564 142198 12.321 121411 74.425
4 25.00 1.00 6.140 1211178 2.563 128908 12.321 106843 54.063
Standard peak area of NTB: 50 ug/ml: 2636610

Thermal degradation studies

The standard sample of NTB was kept in an oven at 30 °C to 105 °C for 6 h to investigate dry heat degradation from days 1 to 5. HPLC analysis was carried out by diluting the resulting solution to a 50 μg/ml solution, injecting 0.30 μl of the solution into the HPLC system, and chromatograms were set down to determine the sample stability. No major degradation was observed. Software given condition shows 0.00% degradation for thermal degradation studies. The results for thermal degradation studies show no degradation was found, which indicates NTB shows thermal stability. The chromatogram is shown in fig. 8d.

a)

b)

c)

d)

e)

Fig. 6: 3D plot of acidic hydrolysis a) Desirability, b) Peak area of NTB, c) RT of NTB, d) Peak area of degradant, e) RT of degradant. (A: Storage condition and B: is sampling days)

Table 12: Software-given conditions for photolytic degradation studies

S. No. Storage condition (Lux h) Sampling time in days

RT of NTB

(min)

Peak area of NTB (mAU*min) RT of DP1 (min)

Peak Are of DP1

(mAU*min)

%

Degradation

1 Light 1 1.00 6.141 2438864 9.621 197745 7.5
2 Light 3 5.00 6.141 2378222 9.626 258387 9.8
3 Light 1 5.00 6.141 2420407 9.621 216202 8.2
4 Light 3 1.00 6.140 2407224.93 9.626 229385 8.7
Standard peak area of NTB 50 ug/ml: 2636610

Photolytic degradation studies

The photolytic stability study of the NTB was investigated by exposing the API powder to UV light at 200-Watt h/m2 and fluorescence light (1-3 lux h) for 1 to 5 d in a photochemical stability chamber. The resulting solution was diluted to generate a 50 μg/ml solution. The 0.30 μl of each solution was administered in the HPLC system, and the chromatogram was recorded for determination of whether the sample had retained its stability. No major degradation was observed. Software-suggested conditions are given in table 12.

Results of photolysis by Light 1 lux h and 3 lux h.

The percentage degradation of NTB for day 1 under 1 lux h was found to be 7.5% under 3 lux h, 8.7%. For day 5, under 1 lux h, 8.2% and under 3 lux h, 9.8% in photolytic condition. The extra peaks were eluted at retention times of 9.62 min. The chromatogram is shown in fig. 8e.

Fig. 7: 3D plot of peroxide degradation a) Desirability, b) Peak area of NTB, c) Peak Area of 1st degradant, e) Peak area of 2nd degradant. (A: Storage condition and B: Sampling days)

a)

b)

c)

d)

e)

Fig. 8: Chromatogram of a) Acidic, b) Alkaline, c) Oxidative, d) Thermal, e) Photolytic degradation

Fig. 9: Ishikawa (fishbone) diagram for risk identification and assessment

Table 13: Summary of stress degradation of NTB

S. No. Stress condition Treatment Degradation products with RT in min

%

Degradation

1. Acidic degradation 1N HCl at 40 °C and 60 °C reflux for 30 min, for 1 to 5 d DP1 at 5.1 min 3.7-5.9 %
2. Alkaline degradation 1N NaOH at 40 °C and 60 °C reflux for 30 min, for 1 to 5 d - -
3. Oxidative degradation 20% H2O2 at 25 to 60 °C for 30 min. for 1 to 5 d

DP2 at 2.5 min

DP3 at 12.32 min

54 – 66 %
4. Thermal degradation kept in oven 30 °C to 105 °C for 6 h from 1 to 5 d - -
5. Photolytic degradation UV light of 200-Watt h/m2florescence light1-3luxhourfor 1 to 5 d DP4 at 9.6 min 7.5-9.8 %

Statistically significance of stability study

After applying the experimental design, the p-value of all models was found to be less than 0.005, indicating the model's significance. The ANOVA values of the developed factorial model are significant.

CONCLUSION

A new simple, accurate, and precise QbD-based method was developed for estimation of nintedanib esylate in capsule dosage form. The QbD-based stability studies were performed, and four degradation products were observed during forced degradation studies of nintedanib esylate. The above method signifies flexibility of method for optimization and stability studies for less batch failure with more efficient and controlled analysis of nintedanib esylate.

ACKNOWLEDGEMENT

Author would like to thank to Smt. Kashibai Navale College of Pharmacy for providing the facility to conduct this the research work.

FUNDING

Nil

ABBREVIATIONS

NTB: Nintedanib Esylate, RT: Retention Time, HPLC: High-Performance Liquid Chromatography, QbD: Quality by Design, NICE: National Institute for Health and Care Excellence, IPF: Idiopathic Pulmonary Fibrosis, RSD: Relative Standard Deviation, LOD: Limit of Detection, LOQ: Limit of Quantitation, CQA: Critical Quality Attributes, QTPP: Quality Target Profile, CPP: Critical Process Parameter.

AUTHORS CONTRIBUTIONS

Jyoti Tangde: Review of literature and writing of original draft; Dr. Sanjay Sawant: design of work and evaluation.

CONFLICT OF INTERESTS

The authors declare they do not have a competing interest

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